I've been around flatbeds long enough to learn one thing: steel doesn't forgive mistakes.
You can haul lumber, pipe, machinery, or oversized equipment and sometimes get away with cutting a corner. Steel coils are different. They don't care how many years you've been driving or how many miles you've logged. If they're not secured correctly, they'll find the weakest point in your securement system — and they'll exploit it.
Over the years, I've watched drivers get placed out of service, receive expensive DOT citations, and in a few cases completely destroy trailers over mistakes that could have been prevented. None of these drivers were bad people. Most of them simply got comfortable, or were taught the wrong way by someone else. Here are the ten biggest mistakes I've seen — and hopefully they help you avoid making the same ones.
Believing More Chains Automatically Means a Safe Load
One of the biggest misconceptions in flatbed trucking is that throwing more chains on a load makes it legal. It doesn't. The FMCSA doesn't care how many chains you use — they care whether your securement system provides enough Working Load Limit (WLL) for the weight of the cargo.
I've watched drivers use four smaller chains when three larger ones would have been the correct solution. I've also seen drivers use five chains that still didn't provide enough combined WLL. Know your chain ratings. Do the math. Never guess.
Forgetting That Coil Orientation Changes Everything
I've heard drivers say, "A steel coil is a steel coil." No, it isn't. Eye vertical. Eye crosswise. Eye lengthwise. Each one has different securement requirements under FMCSA regulations. If you secure an eye-crosswise coil the same way you'd secure an eye-lengthwise coil, you're asking for a violation — or worse.
The first thing I do before grabbing a chain is identify which way the eye is facing.
Ignoring the Coil Bunks
I've seen drivers spend thousands of dollars on chains and binders, then load onto cracked, worn-out coil bunks. That's backwards. The bunk is what keeps that coil from rolling. If the bunk shifts, your chains are suddenly doing a job they weren't designed to do.
Not Rechecking the Load After the First 50 Miles
Steel settles. That's just reality. I've never hauled coils and expected my binders to feel exactly the same after fifty miles — I've tightened plenty during that first stop. Drivers who skip that inspection are gambling.
Inspect within the first 50 miles, then re-check every 3 hours or 150 miles, whichever comes first, and after any change of duty status. The 50-mile check isn't the end of it — it's the first of many. And an inspector can cite you for failing to re-check even if the load is perfectly secure at that moment, so the record is your defense.
Using Worn-Out Equipment
One stretched chain. One bent hook. One cracked binder. That's all it takes to turn a compliant load into an out-of-service violation. Your equipment is only as good as its weakest component — and a tiedown with a damaged or unreadable tag counts as zero toward your total.
Relying on "The Way We've Always Done It"
This one gets people into trouble all the time. "That's how my trainer taught me." "That's how we've done it for twenty years." Maybe. But regulations change. Inspectors change. Best practices improve. The only thing that matters during an inspection is whether your load meets today's regulations — not yesterday's habits.
Not Understanding Chain Angles
I've watched drivers throw chains over a load with almost no thought about the angle. Angle matters, and it's worth understanding why.
A flatter, more horizontal chain pulls harder against the load sliding forward or back — it fights the coil's momentum in a hard stop. A steeper, more vertical chain does less against sliding but presses down harder, clamping the coil to the deck. You want both jobs covered, and small changes in where you set your chains change how the load behaves in an emergency. Throwing chains over a coil without thinking about the angle is leaving that to chance.
Letting the Shipper Do All the Thinking
I've been to excellent steel mills. I've also been to shipping docks where they couldn't care less whether your load is legal. Remember this: when that truck leaves the property, the citation belongs to the driver.
I always inspect every load before I pull away, no matter who loaded it.
Being Afraid to Ask Questions
I've met new drivers who were embarrassed to ask experienced steel haulers for advice. Don't be. Every experienced steel hauler was new once. I'd rather answer a question in the parking lot than read about someone in the accident reports. There isn't a driver alive who knows everything.
Becoming Too Comfortable
This is probably the biggest mistake of all. Complacency. I've seen drivers haul steel for twenty years without a problem. Then one day they skip checking one binder. Or they assume the loader tightened everything correctly. Or they decide they don't need to stop after fifty miles. That's usually when something goes wrong.
My Advice to Every Steel Hauler
If you're new to hauling coils: slow down. Take your time. Do the math. Read the regulations. Ask questions.
If you've been hauling steel for twenty years: slow down anyway. Experience is valuable, but complacency is expensive. Every load deserves the same attention as your very first one.
At the end of the day, cargo securement isn't about passing a DOT inspection. It's about making sure you — and everyone else on the highway — gets home safely. The mark of a true professional isn't how fast you can throw chains. It's knowing why every chain is there in the first place.
This article shares practical experience and a plain-language overview of federal cargo securement requirements; it is educational and is not legal advice. The controlling rules are the actual text of 49 CFR §392.9 and §§393.100–393.136 — always verify against the current regulation, your equipment's manufacturer ratings, and your carrier's policies.